High Pressure Die Casting (HPDC)
Shankar Industries specializes in producing high-integrity High Pressure Die Casting (HPDC) aluminum components engineered for demanding automotive, industrial engineering, and electrical home appliance applications. Operating from our 15,500 sq. ft. facility, we combine advanced thermal control, precision tooling, and stringent process controls to deliver lightweight, durable castings with exceptional dimensional accuracy.
Equipped with 5 high-tonnage die casting machines (1 × 250T and 4 × 180T), our production lines yield up to 80 tons per month. We regularly process certified aluminum alloy grades including ADC12, ALSI 132, ADC6, LM24, and LM6, adhering strictly to ISO 9001:2015 and IATF 16949:2016 quality standards.
Service Features
- High-tonnage HPDC capability with 250T and 180T machine fleet
- Expertise in processing ADC12, ALSI 132, ADC6, LM24 & LM6 alloys
- Precision mold temperature management for void-free castings
- In-process spectro analysis, porosity check, and 100% visual audit
- Integration with downstream CNC/VMC precision machining
Key Benefits
- High-speed, cost-effective production for large-volume components
- Exceptional strength-to-weight ratio for critical structural parts
- Near-net shape castings reducing material waste & machining time
- Smooth, consistent surface finish suitable for diverse coatings
- Strict compliance with zero-defect PPM automotive standards
Our Manufacturing Process
1. Design & Tooling
Feasibility review, die cavity preparation, and optimal thermal parameter calibration.
2. High Pressure Cast
Molten aluminum alloy is injected under high pressure into steel dies for dense structural integrity.
3. Cooling & Trimming
Controlled ejection, gating removal, and automated trimming for net-shape accuracy.
4. Quality Audit
Dimensional measurement, porosity verification, and final inspection release.
Industries Served
Automotive Industry
Engine components, gearbox covers, oil pans, structural brackets, and transmission housings.
Electrical & Appliances
Heat sinks, motor end shields, fan hub assemblies, and decorative appliance enclosures.
General Engineering
Pump bodies, valve housings, industrial motor frames, and custom machinery parts.
Technical Specifications & Details
| Casting Process | High Pressure Die Casting (HPDC) |
|---|---|
| Machine Fleet & Capacity | 1 × 250T HPDC Machine, 4 × 180T HPDC Machines (5 Total Machines) |
| Material Grades Handled | ADC12, ALSI 132, ADC6, LM24, LM6 Aluminum Alloys |
| Monthly Production Capacity | 80 Metric Tons / Month |
| Plant Area | 15,500 sq. ft. State-of-the-Art Facility |
| Quality Certifications | ISO 9001:2015 & IATF 16949:2016 Certified |
| Secondary Capabilities | VMC/CNC Precision Machining, Shot Blasting, De-burring & Sub-Assembly |
Require High Precision Die Casting Components?
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