High-Pressure Aluminum Die Casting Solutions
Shankar Industries is a premier manufacturer specializing in High-Pressure Aluminum Die Casting (HPDC) solutions for high-integrity, precision components. Equipped with 5 high-tonnage die casting machines (1 × 250T and 4 × 180T), our 15,500 sq. ft. facility delivers a robust production capacity of 80 tons per month.
We process premium aluminum grades including ADC12, ALSI 132, ADC6, LM24, and LM6 to produce lightweight and durable products with tight dimensional tolerances. Whether manufacturing complex engine covers, electrical enclosures, or structural engineering parts, our ISO 9001:2015 and IATF 16949:2016 certified processes guarantee zero-defect quality and consistent performance.
Service Features
- High-pressure aluminum die casting with 250T and 180T machinery
- High-precision manufacturing with tight dimensional tolerances
- Versatile processing of ADC12, ALSI 132, ADC6, LM24, & LM6 alloys
- Controlled thermal management ensuring dense, void-free castings
- Automated trimming, de-burring, and shot blasting operations
Key Advantages
- Lightweight and durable products with high structural strength
- Excellent strength-to-weight ratio for fuel-efficient automotive parts
- High thermal and electrical conductivity for appliance enclosures
- Cost-effective high-volume production runs with fast turnaround
- Smooth surface finish reducing downstream finishing costs
Casting Applications
Automotive Components
Engine brackets, gearbox housings, oil pans, rocker covers, and pump bodies.
Electrical Components
Heat sinks, motor end-caps, terminal boxes, LED lighting housings, and enclosures.
Industrial Engineering
Pneumatic valve housings, industrial motor frames, flange connectors, and structural fittings.
Aluminum Die Casting Process
1. Melting & Refining
Aluminum alloys are melted in temperature-controlled furnaces and degassed for purity.
2. High-Pressure Injection
Molten aluminum is injected under high pressure into pre-heated precision die cavities.
3. Solidification & Ejection
Rapid cooling solidifies the metal before automated pin ejection releases the casting.
4. Trimming & Inspection
Gating removal, automated trimming, and 100% quality verification against drawings.
Industries Served
Automotive Applications
Two-wheeler, four-wheeler, and commercial vehicle engine & powertrain parts.
Electrical & Appliances
Home appliance motors, power tool housings, and electrical switchgear assemblies.
Industrial Engineering
Heavy machinery components, hydraulic valve bodies, and structural brackets.
Aluminum Die Casting Specifications
| Casting Process | High Pressure Aluminum Die Casting (HPDC) |
|---|---|
| Machine Equipment | 1 × 250T HPDC Machine & 4 × 180T HPDC Machines (5 Total Units) |
| Material Grades | ADC12, ALSI 132, ADC6, LM24, LM6 Aluminum Alloys |
| Dimensional Tolerances | Tight tolerances up to ±0.02 mm to ±0.05 mm |
| Monthly Production Capacity | 80 Metric Tons / Month |
| Facility Area | 15,500 sq. ft. State-of-the-Art Manufacturing Plant |
| Quality Certifications | ISO 9001:2015 & IATF 16949:2016 Certified Facility |
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